Just wondered if the door stop of the 2960 was any more reliable after the latest firmware. So I decided to flash it to the latest firmware.
Luckily not much had changed on my network since I moved over to the Cisco RV042G.
What I did notice however the Vigor 120 V1 constantly lost contact with the 2960 every few seconds which is fairly useless. No problems with the Cisco kit it just stays connected. Any ideas or is the 2960 pppoe very flakey on the 2960 with later firmware?

Seem to have got it stable.
Next problem was the load balancing which I fixed by removing the subnets so the updated manual is wrong and the previous instructions no longer apply where you had to have a subnet listed before it would work.